Electronic Design and Family Site
GoLiaTH - the Green Lakes Trail Hiker
A QRP CW Transceiver
Bill Lazure, W2EB
Assembly Instructions and Hints
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1. Cut 12" of #30 wire, fold in half, and insert into the core as shown
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2. Insert the cut ends of wire into the holes at the opposite end from where they protrude
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3. Repeat looping the cut ends back into the core until the wire has passed through the core 5 times. Since each wire through the hole is 1 turn, when you've achieved 5 turns, on the outside of the core you will count 4 windings.
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Finally, insert a #26 wire through each hole as shown.
1. Cut 18 wires to 3.5" long
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2. Strip 1/16" of insulation off both ends of the wire
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3. Holding the crimp pin carefully at the socket end, cut the insulation-capturing tabs to half their length; about even with the tops of the conductor-capturing tabs.
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4. Using fine needlenose pliers, carefully fold each tab, one at a time, over the exposed wire. Squeeze these tabs very tightly over the wire.
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5. Much like in the previous step, fold each tab, one at a time, over the insulation, and squeeze it tightly. Ensure the tabs don't protrude out the sides of the assembly; this will prevent the pin from fully inserting into the connector body.
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1. Winding Transformers and coils
2. Tuning Band Modules
3. Assembling Interconnect cables
4. Modifying Arduino Nano to fit in a chassis
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